Description Single head Automatic Linear Tube Filling and sealing machine
Specifications
Tube types supported LaminatedPlastic and Aluminum COMBO MODEL AVAILABLE
Tube Diameter Laminatedplastic tubes 16 mm 50 mm Aluminum tubes 12 mm 50 mm
Filling Volume 3 ml to 250 ml
Filling Accuracy 1
Speed Up to 60 tubesminute
Hopper Volume 35 liters approx
Power consumption Laminatedplastic tubes 75 kW approx including all optional items Aluminum tubes 40 kW approx including all optional items
HMI with touch screen for ease of operation
Machine Dimensions L x B x H 2150 mm x 1500 mm x 2350 mm 10
Machine Weight Net Weight 1150 Kg approx Gross Weight 1500 Kg approx
Standards GMP WHO compliant
Additional features Filling Nozzle shutoff to prevent material leakage Chilling Block for optimal sealing performance
Machine safety Overload detection and protection for all heavy electrical equipment 14 Safety interlocks programmed into the PLC
User-Friendly Interface and AutomationThe ALT60 boasts an intuitive touch screen HMI, allowing operators to adjust parameters, monitor performance, and switch between tasks with ease. Its PLC-based control system automates the entire filling and sealing process, minimizing manual intervention, improving accuracy, and enhancing throughput in high-demand settings.
Versatile Application Across IndustriesDesigned for versatility, the ALT60 caters to a wide range of industries such as pharmaceuticals, cosmetics, food processing, and chemicals. It accommodates various tube materials (plastic, laminated, aluminum) and a broad spectrum of tube sizes, offering adaptability for diverse packaging requirements.
Enhanced Hygiene and Safety FeaturesEquipped with an in-built Clean-In-Place (CIP) cleaning system, the machine ensures hygienic operations, limiting contamination risks. Safety is paramount, featuring overload protection, an emergency stop button, and comprehensive safety guards. These protections prioritize operator well-being and maintain optimal machine performance.
FAQ's of ALT60 - Automatic Linear Tube Filling Machine Single Head:
Q: How does the ALT60 ensure high filling accuracy for each tube?
A: The ALT60 utilizes a precision single-head filling system managed by a PLC-based control, guaranteeing a filling accuracy of 1%. Consistent volumetric control and advanced sensors help maintain precise dosing for each tube, ensuring uniformity across production batches.
Q: What is involved in the tube changeover process, and how long does it take?
A: The ALT60 is designed with a tool-free changeover mechanism, allowing operators to quickly switch between different tube sizes or formulations. This minimal changeover time improves productivity and enables the machine to accommodate frequent production line adjustments efficiently.
Q: When and how should the in-built CIP (Clean-In-Place) system be used?
A: The in-built CIP system should be activated during scheduled cleaning intervals or after a product change to maintain sanitary conditions. The system automatically circulates cleaning agents through the internal pathways, significantly reducing manual cleaning time and ensuring hygiene compliance.
Q: Where can the ALT60 be installed, and what are its space requirements?
A: The ALT60 can be installed in pharmaceutical, cosmetic, food, or chemical manufacturing facilities. With dimensions of 1800 mm (L) x 800 mm (W) x 1500 mm (H), it is designed for integration into standard production lines while occupying a moderate footprint.
Q: What types of tubes and products can the ALT60 handle?
A: The machine is compatible with plastic, laminated, and aluminum tubes, supporting diameters from 12 mm to 50 mm and lengths from 50 mm to 220 mm. It is ideal for a range of products including creams, gels, pastes, and similar substances across multiple industries.
Q: How does the hot air sealing system work, and what are its benefits?
A: The hot air sealing system securely closes each tube after filling by applying controlled heat. This method ensures a robust and hygienic seal, minimizing the risk of leaks and extending the shelf life of packaged products.
Q: What are the key benefits of using the ALT60 Automatic Linear Tube Filling Machine?
A: Benefits include high-speed output (up to 3,600 tubes/hour), exceptional filling precision, fast and easy changeover, hygienic operation with in-built CIP, and robust safety features. Its stainless steel contact parts and user-friendly interface make it a reliable, long-term solution for automated tube filling.
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